Quality & Rework Intelligence

Roughly one in five orders needs correction today. IOTx compares expected against actual output, ties every rework event back to the source event that caused it, prices the waste, and tracks the corrective action until it is closed.

Rework rate

5.2%

187 of 3,600 planned meals

IOTx flow engineUpdated 4m ago

Waste cost

AED 3,738

Ingredient + labour recovery cost

Upstream data causes

44%

Attendance, diet change, miscommunication

Open corrective actions

3 closed and verified

Events escalated

Rework spike exceptions raised from this board

Root-cause Pareto

Where the meal-count errors actually originate.

Rework rate trend

Weekly rework as a share of planned meals, with recovery cost.

Rework events

Every variance with its causing source event, owner, waste cost and corrective action state.

LegendUpstream data causeExecution causeAction closed

Event	Site / menu	Planned	Actual	Rework	Root cause	Source event	Waste	Corrective action
RW-701 Morning · B-DXB-A1	Dubai Central Kitchen Standard Lunch A	512	474	38	Wrong attendance data	D-3109 attendance revised after lock	AED 646	Move Ward 11 to IOTx attendance form Nadia FaroukOpen
RW-702 Morning · B-SHJ-R1	Sharjah Site 07 Renal Diet	76	70	6	Late diet change	D-3118 diet change 07:12	AED 210	Enforce 07:00 diet lock with acknowledgement Layla HassanOpen
RW-703 Morning · B-AUH-S1	Abu Dhabi Central Kitchen Soft / Pureed	64	61	3	Miscommunication	WhatsApp count relayed verbally	AED 96	Structured intake replaces chat handoff Salma IdrisClosed 21 Aug 09:40
RW-704 Afternoon · B-JBA-B2	Jebel Ali Site 12 Standard Lunch B	445	421	24	Production execution error	Batch temperature deviation	AED 408	Add mid-batch QC checkpoint Karim NasserOpen
RW-705 Morning · B-ALN-R1	Al Ain Medical Ward Renal Diet	92	78	14	Material issue	PO-1051 low-potassium vegetables late	AED 490	Approve substitute list for renal menu Rashed Al MazroueiOpen
RW-706 Morning · B-SHI-C1	Sharjah Industrial Kitchen Staff Canteen Buffet	540	528	12	QC failure	Hold temperature below threshold	AED 204	Recalibrate hot-hold units Tariq BilalOpen
RW-707 Morning · B-MAR-B1	Dubai Marina Service Unit Standard Lunch B	210	198	12	Dispatch mismatch	CC-2387 received 198 of 210	AED 204	Scan-based load verification at gate Imran QureshiOpen
RW-708 Morning · B-RAK-A1	Ras Al Khaimah Unit 03 Standard Lunch A	232	220	12	Material issue	Insulated trays unavailable	AED 198	Raise minimum tray buffer stock Mariam YousufOpen
RW-709 Afternoon · B-U03-H1	Al Ain Unit 03 High Protein	145	138	7	Wrong attendance data	Sheet import overwrote ward update	AED 154	Lock sheet import after 07:00 Bilal AhmedOpen
RW-710 Morning · B-FUJ-B1	Fujairah Service Unit Diabetic Diet	74	71	3	Late diet change	Ward call at 07:35	AED 84	Ward diet lock reminder at 06:30 Omar Bin SaifClosed 20 Aug 16:00
RW-711 Morning · B-AJM-S1	Ajman Ward Cluster Soft / Pureed	46	44	2	Unknown	Variance found at reconciliation	AED 62	Add reason code at completion Fatima NoorOpen
RW-712 Night · B-DXB-D1	Dubai Central Kitchen Diabetic Diet	132	120	12	Miscommunication	Night handover note on paper	AED 268	Digital shift handover checklist Reem SultanOpen
RW-713 Morning · B-SHJ-A1	Sharjah Site 07 Standard Lunch A	288	274	14	Wrong attendance data	Ward 07-B count double-counted	AED 238	Duplicate detection on demand intake Layla HassanOpen
RW-714 Afternoon · B-UAQ-A1	Umm Al Quwain Site 02 Standard Lunch A	124	118	6	Production execution error	Portion weight deviation	AED 102	Portion scale calibration Saeed Al AliClosed 20 Aug 12:30
RW-715 Morning · B-JBA-A1	Jebel Ali Site 12 Standard Lunch A	620	598	22	QC failure	Sauce batch rejected at QC	AED 374	Supplier spec review Vinod MenonOpen